ST STEVAL-IHM036V1低功率交流马达驱动方案

发布时间:2012-9-28 12:24    发布者:1770309616
关键词: ST , STEVAL-IHM036V1 , 交流 , 马达驱动
ST公司的STEVAL-IHM036V1低功率马达控制板采用SLLIMM™ STGIPN3H60和 基于ARM® Cortex™-M3的MCU STM32F100C6T6B,最低输入电压275VDC或195VAC,最大输入电压375VDC或265VAC,输出功率高达100W,具有过流硬件保护和基于NTC电阻的超温保护,目标应用包括家庭热水泵,洗碗机马达和电冰箱压缩机.本文介绍了STGIPN3H60主要特性,框图,典型应用电路以及低功率马达控制板STEVAL-IHM036V1主要特性,电路图,材料清单和PCB元件布局图.

This intelligent power module implements a compact, high performance AC motor drive in a simple, rugged design. It is composed of six IGBTs with freewheeling diodes and three halfbridge HVICs for gate driving, providing low electromagnetic interference (EMI) characteristics with optimized switching speed. The package is optimized for thermal performance and compactness in built-in motor applications, or other low power applications where assembly space is limited. This IPM includes an operational amplifier, completely uncommitted, and a comparator that can be used to design a fast and efficient protection circuit. SLLIMM™ is a trademark of STMicroelectronics.

STGIPN3H60主要特性:

■ IPM 3 A, 600 V, 3-phase IGBT inverter bridge including control ICs for gate driving and freewheeling diodes

■ Optimized for low electromagnetic interference

■ VCE(sat) negative temperature coefficient

■ 3.3 V, 5 V, 15 V CMOS/TTL inputs comparators with hysteresis and pull down/pull up resistors

■ Undervoltage lockout

■ Internal bootstrap diode

■ Interlocking function

■ Smart shutdown function

■ Comparator for fault protection against overtemperature and overcurrent

■ Op amp for advanced current sensing

■ Optimized pinout for easy board layout

STGIPN3H60应用:

■ 3-phase inverters for motor drives

■ Dish washers, refrigerator compressors, heating systems, air-conditioning fans, draining and recirculation pumps
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图1.STGIPN3H60方框图
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图2.STGIPN3H60典型应用电路图

采用SLLIMM STGIPN3H60和MCU STM32F100C6T6B低功率马达控制板STEVAL-IHM036V1

This document describes the low power motor control board STEVAL-IHM036V1 featuring
the SLLIMM™ (small low-loss intelligent molded module) STGIPN3H60 and MCU STM32F100C6T6B. The demonstration board is an AC/DC inverter that generates a 3-phase waveform for driving 3-phase permanent magnet synchronous motors (PMSM)with field-oriented control (FOC) up to maximal 100 W without sensors. The used controller belongs to the STMicroelectronics™ ARM® Cortex™-M3 core-based medium density STM32™ MCU family.

The main device presented in this user manual is a universal, fully evaluated and populated design consisting of a 3-phase inverter bridge based on the 600 V IGBT power module in NDIP-26L package. The IGBT power module integrated all power IGBT switches with freewheeling diodes together with the high voltage gate drivers. Thanks to this integrated module, the system has been specifically designed to achieve power inverter in a reliable and compact design. Such integration saves PCB space occupation and assembly costs together with high reliability due to the design simplicity.

The board is designed to be compatible with single-phase mains for the European range of supply voltage 230 VAC (+/- 15%), or corresponding DC supply voltage. The board includes a power supply stage with VIPer™16 in buck configuration to generate +15 V supply voltage required by the application.
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图3.马达控制板STEVAL-IHM036V1外形图

马达控制板STEVAL-IHM036V1主要特性:

● Minimum input voltage 275 VDC or 195 VAC

Maximum input voltage 375 VDC or 265 VAC

● Maximum output power for applied motor up to 100 W

● Input inrush limitation based on NTC resistor

● +15 V auxiliary power supply based on a buck converter with VIPer16

● Using IGBT SLLIMM™ STGIPN3H60 in NDIP-26L molded package

● Fully populated board conception with test points

● Overcurrent hardware protection

● Overtemperature protection based on NTC resistor

● Based on STMicroelectronic’s ARM® Cortex™-M3 core-based STM32F100C6T6B microcontroller

● Possibility to modify the board with RS-485 bus

● Field-oriented control (FOC) firmware customized with “STM32 PMSM FOC SDK v3.0 Motor Control Firmware Library” (see www.st.com/internet/com/ SOFTWARE_RESOURCES/SW_COMPONENT/FIRMWARE/stm32_pmsm_foc_moto rcontrol_fwlib.zip)

● Compliance with EN55014 (CISPR 14), IEC 61000-4-5 and IEC61000-4-4

● PCB type and size:

– Material of PCB - FR-4

– Double-sided layout

– Copper thickness: ~60 μm

– Total dimensions of demonstration board: circular shape, diameter 115 mm

马达控制板STEVAL-IHM036V1目标应用:

● Household water heating pumps

● Dishwasher pumps

● Refrigerator compressors

● High-end fans
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图4.马达控制板STEVAL-IHM036V1电路图(1)
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图5.马达控制板STEVAL-IHM036V1电路图(2)
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图6.马达控制板STEVAL-IHM036V1电路图(3)
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图7.马达控制板STEVAL-IHM036V1电源框图

马达控制板STEVAL-IHM036V1材料清单(BOM):
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图8.马达控制板STEVAL-IHM036V1 PCB元件布局图(顶层)
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图9.马达控制板STEVAL-IHM036V1 PCB元件布局图(低层)

详情请见:
DM00032611[1].pdf (545.08 KB)
DM00040860[1].pdf (591.55 KB)

来源:网络


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li_huifang 发表于 2012-10-15 10:40:43
有参考价值
1770309616 发表于 2012-12-13 12:52:33
STEVAL-IHM036V1:低功率交流马达驱动方案

ST公司的STEVAL-IHM036V1低功率马达控制板采用SLLIMM STGIPN3H60和 基于ARM Cortex-M3的MCU STM32F100C6T6B,最低输入电压275VDC或195VAC,最大输入电压375VDC或265VAC,输出功率高达100W,具有过流硬件保护和基于NTC电阻的超温保护。目标应用包括家庭热水泵,洗碗机马达和电冰箱压缩机。

这种智能功率模块采用了一个紧凑的,高性能的交流电机驱动,并有简单,坚固耐用的设计。它由六个IGBT组成,并具有续流二极管和三个半桥HVIC,用于栅极驱动,它还具有低电磁干扰(EMI)特性和优化的开关速度,以及优化的热性能封装和紧凑的内置电机和其他的低功耗应用,用于有限的装配空间。该IPM包括一个运算放大器(未用)和一个比较器,可以用来设计快速,高效的保护电路。

STGIPN3H60主要特性

• IPM3A,600V,3相IGBT逆变桥,包括控制IC,用于门极驱动和续流二极管

•优化的低电磁干扰

• VCE(sat)的负温度系数

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图1 STGIPN3H60方框图

• 3.3V,5V,15V CMOS / TTL输入比较器和滞回下拉/上拉电阻

•欠压锁定

•内部自举二极管

•联锁功能

•智能关断功能

•过热和过流比较器,故障保护

•运算放大器,具有先进的电流感应

•优化的引脚排列,便于电路板布局

STGIPN3H60应用

• 3相逆变器,电机驱动器

•洗碗机,冰箱压缩机,供热系统,空调扇,排水,循环泵

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图2 STGIPN3H60典型应用电路图
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图3 马达控制板STEVAL-IHM036V1电路图(1)

马达控制板STEVAL-IHM036V1

SLLIMM(小型低损耗智能成型模块)STGIPN3H60和MCU STM32F100C6T6B。该演示板是一个AC/DC逆变器,可以产生一个3相波形,用于驱动3相永磁同步电机(PMSM),具有磁场定向控制(FOC),最大100W无传感器。所使用的控制器属于意法半导体ARM Cortex-M3核为基础的中密度STM32 MCU系列。

本用户手册中的主要设备是普遍应用的,经过全面评估的流行设计,包括基于600V IGBT功率模块的3相逆变桥(NDIP-26L封装)。IGBT功率模块集成了所有的功率IGBT开关和续流二极管,以及高压栅极驱动器。正是由于有了这个集成模块,该系统才被专门采用,以实现逆变器的可靠和紧凑的设计。这样的整合可以节省PCB占用空间和组装成本,并具有设计简单,可靠性高的特点。

该板兼容欧洲的电源电压,单相电源230VAC(+/-15%),或相应的直流电源电压。该板包括一个电源级和VIPer16(降压配置),以产生所需的+15V电源电压。

STEVAL-IHM036V1主要特性

•最小输入电压275VDC或195VAC

•最大输入电压375VDC或265VAC

•电机的最大输出功率最高为100 W

•输入浪涌电流限制基于NTC电阻器

• +15 V辅助电源基于降压转换器(VIPer16)

•采用IGBT SLLIMM STGIPN3H60,NDIP-26L模塑封装

•完全的板上组装板,具有测试点

•过电流硬件保护

•基于NTC电阻的过热保护

•基于STMicroelectronic ARM Cortex-M3 core-based STM32F100C6T6B的微控制器

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图4 马达控制板STEVAL-IHM036V1电路图(2)


•通过RS-485总线,可修改的板

•由“STM32 PMSM FOC SDK v3.0 Motor Control Firmware Library”用户制定的磁场定向控制(FOC)固件。

•符合EN55014(CISPR 14),IEC61000-4-5和IEC61000-4-4

• PCB类型和尺寸:

– PCB-FR-4材料

–双面布局

–铜箔厚度:60μm

–演示板的总尺寸:圆形的,直径115mm

STEVAL-IHM036V1目标应用

•家用热水泵

•洗碗机泵

•冰箱压缩机

•高端风扇

(中电网、《世界电子元器件》)
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